Fittings Flanges And Forgings Factory In India
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In House Manufacturing Facility At Skyland
| TESTING MACHINE/ EQUIPMENTS AVAILABLE AT OUR WORKS | |||
| SR. NO. | EQUIPMENT DETAILS | FACILITY | |
| 1 | Universal Testing Machine | For The Testing of Mechanical Properties As Per ASME AND ASTM Standards For UTS Value, Yield Point, % Elongation And % Reduction. | |
| 2 | X-MET5000 PORTABLE | Material identification & Segregation | |
| 3 | Portable Optical Emmision Spectrometer | For Optical Emmission Spectometer for testing all Chemical Composition including Alloy Elements, Carbon, Sulphur, Phosporous, Silicon etc | |
| 4 | Hardness Testing Machine | Hardness testing of Rockwell – B and Rockwell C | |
| 5 | MAGNETIC PARTICLE INSPECTION | For testing surface & sub-surface defects | |
| 6 | Portable Hardness Tester | Hardness testing of Rockwell – A, Rockwell – B and Rockwell C, Vickers & Brinnel Hardness | |
| 7 | Ultrasonic Thickness Guage A. | Thickness measurement upto 100mm for Carbon Steel & Upto 50mm for Stainless Steel | |
| 8 | Portable Temperature Indicator – Thermocouple | To check temp. up to 1200 o C | |
| 9 | Ultrasonic Flow Detector | For testing internal defects in range of 0 – 3000 mm | |
| 10 | MASURING SCALES, ELCOMETER, MEASURING INSTRUMENTS – VERNIER CALIPERS, MICROMETER, STEEL RULES. | ||
Industrial flange manufacturing process in India
Our flange casting steel & casting iron flange is a commonly used flange and fitting technology, which has the advantages of high or low production efficiency & low production cost, and is suitable for medium and low pressure gas pipelines. forged pipe fittings are recommended for pipes operating at high pressures.
Skyland Metal & Alloys Inc. Industrial flange manufacturing process is highly sophisticated and is divided into various departments supervised by experienced industry experts. Our machine is designed for manufacturing elbow of 90, 45, 180, 60,30deg.R=1.0D&1.5D with diameter from 1/2”to 32 of carbon steel, stainless steel, copper steel and some kinds of alloy steel. We use only quality raw material for flange and fitting that are procured. The production techniques of flanges and fitting fall into four major types: cutting, rolling, forging, casting. Improper forging process will cause bigger or uneven grain, seaminess higher cost and hardening. The forging process ( flanges & fitting) is usually composed of the following processes, namely, heating, forming and cooling.
A694 F65 Flanges for Nigeria
April 20, 2017 We Supply
2″ 900# Long Weld necks and Blind RTJ in A694 F65 for a project in Nigeria
Carbon Steel And Stainless Steel Products For Africa Project
10 March 2018
few pictures of some Carbon Steel Flanges & Stainless Steel Flange that we did for a project in Africa!
We Supply ASTM A182 F5 For Petrochemical Project In UAE
26 February 2018
some pictures of a job we did providing PVF products to help replace ASTM A182 F5 for a heat exchanger.
Chemical Technology Project
24 December 2016
For this project we supplied a wide range of material for all parts of the assembly that was constructed. Grade 304 Stainless steel Cast 150# fittings, butt weld fittings, 3000# pressure fittings, pipe and flanges were all provided for this job. This assembly was built for use with major chemical technologies. This same technology the material was used to design is used by the US Department of Energy and the National Science Foundation.
below pictures of Stainless Steel that we did for a Chemical Technology project
A105 Flange
20 February 2018
A105 Flange was created using High Yield XXH pipe, fittings and flanges that we supplied to our customer on a rush basis
Indonesia Air Order
12 November 2018
This Is A Rush Job We Did For A Customer. The Final Destination Was Indonesia
Flange Components for South America
8 octomber 2018
Nuclear Research Program
27 September 2019
Some Images Of A Job We Did For A University In The Midwest For A Nuclear Research Project.
Heater Fabrication Job For United States
15 August 2019
Some Pictures Of A Job We Did For A Heater Fabrication Company In The United States!
Requirements Are valid For Normal Scenario, In Special You Have To Contact US To Introduce.
Raw Material For Steel
- Check our raw material sheet
- Check our Quantity
- View our Visual & Dimension
Raw Material Inspection
- Check Chemical Analysis
- View Preservation Analysis
Material Cutting Machine
- Cut Surface For Steel
- Stainless Steel Marking
Steel Forging Flange
- Check Flange Fitting Material Grades
- Check Weight Measuring Machine
- View Temperature Control Machine
Heat Treatment Process
- Normalizing heat treatment
- Tempering, Q.T
- Solution Treatment of Stainless Steel
- Mechanical Testing Of Materials
Forging Rolling Machine
- Material Grade For Flange
- Weight measuring machine
- Check Temperature Range
- Check Dimension Chart
Final Inspection
- Dimension Size
- Visual Testing
- Nondestructive Testing
Rust Prevention
- Preserve
- Marking on the flange & Fitting
Well Packing
- Check Packing Inspection
- Delivery On Time
Skyland Metal & Alloys Inc. assembly and machining operations have a complete line of metal removal equipment including turning, grinding, polishing, boring, milling, drilling, welding and have testing equipment to manufacture forged steel fittings. The flanges production process includes selecting high-quality steel billet, cooling after forging, heating, molding, and methods like closed die forging, open die forging swage forging. Open die forging is a low-efficiency and heavy-workload method and Closed die forging is high-efficiency.
Raw Materials for steel industry
The usual materials of flanges include carbon steel, stainless steel, alloy steel.
Mild Steel Flanges ( MS ) are of premium quality that ensures high durability, strength and resistivity to varied non-supporting conditions. Also, checking in each size for physical Properties and chemical properties, Mechanical Properties of these materials at Government approved & PED approved laboratory.
ASTM flange material
Dimensions from stainless steel flanges and carbon steel flanges, alloys steel flanges are defined in the ASME B16.5 standard & ANSI B16.47 standard. The astm a105 flange material qualities for these flanges are defined in the ASTM standards.
Steel Flanges Packing Works Service
Steel flanges must be packed with seaworthy packing method then delivery to customers, usually the packing method include include wooden box (free), iron & steel cage, wooden pallet, iron & steel pallet etc. we usually use plywood case or plywood pallet or box to pack steel flanges without fumigation treatment.
Flange Marking Formula
- astm material code meaning
- piping material grade
- Pressure-temperature rating & Class
- size chart
- thickness schedule (10, 20, 40, 80, 160) chart
- Special marking
Dispatch :
The last process of dispatch is the most tedious of all , and heavy duty cranes are used for it. We are indeed privileged to be able to serve and live upto their expectations and occupy unparalleled postion of Flange makers in China.